- This Official 1984 (required base manual for 1985-2007) Kawasaki KLR250/KLR600/KLR650 Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984 Kawasaki KLR600 dual sport motorcycles.
- Dec 12, 2014 Kind of tough to do that with a paper manual. All our repair manual downloads come with a Lifetime Protection Policy if lost or damaged, simply contact us and we’ll replace it free of charge for life. We Provide Various Repair Service Manual / Workshop Manual / Repair Manual / Owners Manuals / Parts Catalogs and other Various Download.
The Cyclepedia.com Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.
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Jun 17, 2013 Original Factory Kawasaki KLR600 service manual repair 1984-1986 KLR 600 is a Complete Informational Book. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. Trust Kawasaki KLR600 service manual repair 1984-1986 KLR 600 will give you everything you need to do the job. Save time and money by doing it. Kawasaki motorcycle service manuals, parts manuals and technical specifications. Kawasaki GPX600 GPX 600 Workshop Service Repair Manual 1984 to 1997 HERE. Kawasaki KLR600 KLR 600 Workshop Service Repair Manual HERE. Kawasaki KLR650 KLR650 KL KLR 650 Illustrated Online Parts Diagram Schematics HERE.
If you need to replace or adjust your balancer chain tension adjuster, otherwise known as the doohickey or doohicky, this service manual will provide all the instructions you will need. The doohickey provides tension for the balancer chain. If the doohickey is far out adjustment or fails you have a major problem that will cause damage to your Kawasaki KLR650 dual sport motorcycle.
This is what the doohickey spring looks like when the owner doesn’t adjust the balancer chain tension and the spring gets sucked through the balancer chain.
In the example above the failed doohickey spring caused the engine to jump time. This KLR650 engine ate both exhaust valves, damaged the cylinder head, cylinder, and piston all because the doohickey was not adjusted correctly. Get instant access to this online service manual, adjust the doohickey and maintain your KLR650 dual sport motorcycle to keep it running in top form for your next adventure.
The KLR650 Online Manual covers the following KLR dual sport motorcycles:
2007 Kawasaki KLR650-A21
2006 Kawasaki KLR650-A20
2005 Kawasaki KLR650-A19
2004 Kawasaki KLR650-A18
2003 Kawasaki KLR650-A17
2002 Kawasaki KLR650-A16
2001 Kawasaki KLR650-A15
2000 Kawasaki KLR650-A14
1999 Kawasaki KLR650-A13
1998 Kawasaki KLR650-A12
1997 Kawasaki KLR650-A11
1996 Kawasaki KLR650-A10
1995 Kawasaki KLR650-A9
1994 Kawasaki KLR650-A8
1993 Kawasaki KLR650-A7
1992 Kawasaki KLR650-A6
1991 Kawasaki KLR650-A5
1990 Kawasaki KLR650-A4
1990 Kawasaki KL650B2 Tengai
1989 Kawasaki KLR650-A3
1988 Kawasaki KLR650-A2
1987 Kawasaki KLR650-A1
1986 Kawasaki KL600B2 KLR
1985 Kawasaki KL600B1 KLR
1984 Kawasaki KLR600A1
2006 Kawasaki KLR650-A20
2005 Kawasaki KLR650-A19
2004 Kawasaki KLR650-A18
2003 Kawasaki KLR650-A17
2002 Kawasaki KLR650-A16
2001 Kawasaki KLR650-A15
2000 Kawasaki KLR650-A14
1999 Kawasaki KLR650-A13
1998 Kawasaki KLR650-A12
1997 Kawasaki KLR650-A11
1996 Kawasaki KLR650-A10
1995 Kawasaki KLR650-A9
1994 Kawasaki KLR650-A8
1993 Kawasaki KLR650-A7
1992 Kawasaki KLR650-A6
1991 Kawasaki KLR650-A5
1990 Kawasaki KLR650-A4
1990 Kawasaki KL650B2 Tengai
1989 Kawasaki KLR650-A3
1988 Kawasaki KLR650-A2
1987 Kawasaki KLR650-A1
1986 Kawasaki KL600B2 KLR
1985 Kawasaki KL600B1 KLR
1984 Kawasaki KLR600A1
Also Available – 2008+ Kawasaki KLR650 Online Service Manual
Access the Kawasaki KLR650 Online Manual Now – CLICK HERE
When you become a subscriber you get immediate access to the the following information!
Kawasaki KLR650 Quick Reference
Klr 600 Motor
General Torque Specification, Bolt Tightening Torque, Specifications KLR600 1984-1986, Specifications KL650 1987-1999, Specifications KL650 2000-2001, Specifications KL650 2002-2006, Periodic Maintenance, Torque Conversions, VIN Number Location
Kawasaki KLR650 External Components
Fuel Tank, Headlight Removal, Seat, Side Covers
Kawasaki KLR650 Periodic Maintenance
Air Filter Servicing, Brake Fluid (Front), Brake Fluid (Rear), Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tire Inspection
Kawasaki KLR650 Engine
Cylinder Head Removal, Cylinder, Piston, Compression Check, Oil Change, Valve Adjustment, Valve Shim Charts, Valve Shim Replacement, Valve Train Reassembly, Valve Train Removal, Clutch, Starter Clutch, Engine Troubleshooting, Top End Specifications, Water Pump
Kawasaki KLR650 Final Drive
Chain, Front Sprocket, Rear Sprocket
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Kawasaki KLR650 Front Wheel
Front Wheel Bearing, Front Wheel Inspection, Front Wheel Installation, Front Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
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Kawasaki Klr 600
Kawasaki KLR650 Rear Wheel
Rear Wheel Bearing Replacement, Rear Wheel Inspection, Rear Wheel Installation, Rear Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Kawasaki KLR650 Steering
Steering Installation and Adjustment, Steering Removal and Inspection, Steering/Suspension Troubleshooting
Kawasaki KLR650 Front Suspension
Fork Disassembly, Fork Inspection, Fork Oil Replacement, Fork Seal Replacement, Fork Reassembly
Kawasaki KLR650 Rear Suspension
Rear Suspension Settings, Removal & Installation
Kawasaki KLR650 Fuel System
Air Filter, Carburetor Disassembly, Carburetor Removal, Pilot Screw Removal
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Kawasaki KLR650 Front Brakes
Front Brake Disc Inspection, Front Brake Fluid Inspection, Front Brake Removal & Inspection, Front Brake and Caliper Installation, Brake Troubleshooting
Kawasaki KLR650 Rear Brakes
Rear Brake Disc Inspection, Rear Brake Fluid Inspection, Rear Brake Pad & Caliper Installation, Rear Brake Pedal Adjustment, Rear Brake Removal & Inspection, Brake Troubleshooting
Kawasaki KLR650 Cooling Systems
Coolant Removal, Coolant System Inspection
Kawasaki KLR650 Exhaust System
Exhaust System
Kawasaki KLR650 Electrical System
Electrical Component Location, Electric Starter Motor, Starter Relay Inspection, Ignition Coil, Headlight Bulb Replacement, Taillight Bulb Replacement, Testing Electrical Components, Turn Signal Bulb Replacement, Spark Plug, Battery, Wiring Diagrams, Service Data, Electrical Troubleshooting